Automotive Experiences

Articles

Smart and Sustainable Mobility: A Systematic Review of Industry 4.0 Applications in Automotive Sustainability, Alternative Fuels, and EV Charging Systems

Wagino Wagino , Mycel A. Capilayan , Muji Setiyo , Volodymyr Tymofiiv , Dwi Sudarno Putra , Dori Yuvenda , Rahmat Desman Koto

Abstract

This systematic review analyzes the integration of Industry 4.0 technologies in sustainable manufacturing and clean energy technology within the automotive industry, focusing on electric vehicle infrastructure development and renewable energy implementation. Through a comprehensive analysis of 25 selected articles from 200 articles (10 sustainability articles, 12 alternative fuels, and 3 electric vehicle charging stations articles) published between 2018 and 2024, this study employs PRISMA methodology combined with bibliometric content and scientometric analysis. The review reveals significant temporal evolution in research focus, progressing from basic energy efficiency studies (2018-2020) to enhanced Industry 4.0 technology integration (2020-2022), culminating in strong convergence between renewable energy implementation, smart infrastructure development, and circular economy principles (2022-2024). Key findings highlight the critical role of AI, IoT, and blockchain in enabling sustainable manufacturing processes and smart grid integration for EV infrastructure. Integrating hybrid energy storage systems with clean energy technologies is crucial for addressing energy transition challenges and reducing fossil-fuel dependence. The study identifies research gaps in comprehensive methodological approaches integrating technical innovation, sustainable manufacturing, and climate action considerations, particularly in developing regions. Future research opportunities include machine learning applications for dynamic energy system optimization and innovative business models supporting sustainable technology implementation across various socio-economic contexts. This review contributes to understanding technology integration patterns in sustainable transportation systems. It provides strategic recommendations for researchers, industry practitioners, and policymakers in advancing low-carbon mobility solutions and resilient infrastructure development.

Keywords

Industry 4.0; Sustainable automotive; Electric vihicle infrastructure; Clean energy technology; Sustainable manufacturing

References

  1. W. Ragmoun and A. Alfalih, “Unveiling the interactive effect of green technology innovation, employment of disabilities and sustainable energy: A new insight into inclusive sustainability,†International Journal of Renewable Energy Development, vol. 14, no. 1, pp. 25–38, Jan. 2025, doi: 10.61435/ijred.2025.60767.
  2. I. C. Setiawan and M. Setiyo, “Fueling the Future: The Case for Heavy-Duty Fuel Cell Electric Vehicles in Sustainable Transportation,†Automotive Experiences, vol. 7, no. 1, pp. 1–5, Apr. 2024, doi: 10.31603/ae.11285.
  3. N. A. Arumbinang, I. Garniwa, R. H. S. Koestoer, and W. Aritenang, “ROSES are Read, STEEP are Green: Mapping Sustainability Indicators Across Lifecycle Stages in EV Battery Production Through a Systematic Review,†Automotive Experiences, vol. 7, no. 3, pp. 429–449, Dec. 2024, doi: 10.31603/ae.11648.
  4. J. P. Cecchini, L. E. Venghi, L. I. Silva, E. E. Dellasanta, and C. R. Rodríguez, “Design and evaluation of a standalone electric vehicles charging station for a university campus in Argentina,†International Journal of Renewable Energy Development, vol. 13, no. 6, pp. 1078–1092, Nov. 2024, doi: 10.61435/ijred.2024.60356.
  5. S. Suherman et al., “A Review of Properties, Engine Performance, Emission Characteristics and Material Compatibility Biodiesel From Waste Cooking Oil (WCO),†Automotive Experiences, vol. 6, no. 3, pp. 624–651, Nov. 2023, doi: 10.31603/ae.10128.
  6. W. Purwanto, H. Maksum, A. Arif, M. L. Rochman, S. Sujito, and K. E. Padrigalan, “Exploration of Engine Parameters for Emission Reduction in Gasoline-Ethanol Fueled Engines,†Automotive Experiences, vol. 7, no. 3, pp. 486–501, Dec. 2024, doi: 10.31603/ae.12467.
  7. Y. Yudiartono et al., “Renewable energy in sustainable cities: Challenges and opportunities by the case study of Nusantara Capital City (IKN),†International Journal of Renewable Energy Development, vol. 13, no. 6, pp. 1136–1148, Nov. 2024, doi: 10.61435/ijred.2024.60390.
  8. A. Purnomo, A. Aziizudin, A. S, C. W. Yogiswara, D. A. Halim, and S. D. H. Putra, “Electrochemical Characterization Techniques for Performance Optimization in Dye-sensitized Solar Cells: A Narrative Review,†MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering, vol. 6, no. 3, pp. 313–328, Nov. 2024, doi: 10.46574/motivection.v6i3.351.
  9. W. Purwanto, J. C. T. Su, M. L. Rochman, B. Waluyo, K. Krismadinata, and A. Arif, “Study on the Addition of A Swirling Vane to Spark Ignition Engines Fueled by Gasoline and Gasoline-Ethanol,†Automotive Experiences, vol. 6, no. 1, pp. 162–172, Apr. 2023, doi: 10.31603/ae.7981.
  10. R. P. Putra, D. Yuvenda, M. Setyo, A. Andrizal, and M. Martias, “Body City Car Design of Two Passengers Capacity: A Numerical Simulation Study,†Automotive Experiences, vol. 5, no. 2, pp. 163–172, Apr. 2022, doi: 10.31603/ae.6304.
  11. L. Rocha-Meneses et al., “An Overview of the Socio-Economic, Technological, and Environmental Opportunities and Challenges for Renewable Energy Generation from Residual Biomass: A Case Study of Biogas Production in Colombia,†Energies, vol. 16, no. 16, p. 5901, Aug. 2023, doi: 10.3390/en16165901.
  12. A. M. Adeyinka, O. C. Esan, A. O. Ijaola, and P. K. Farayibi, “Advancements in hybrid energy storage systems for enhancing renewable energy-to-grid integration,†Sustainable Energy Research, vol. 11, no. 1, p. 26, Jul. 2024, doi: 10.1186/s40807-024-00120-4.
  13. M. Ramadhan, D. S. Putra, W. Purwanto, M. Y. Setiawan, and M. Muslikhin, “Implementation of Conventional Motorcycle Conversion into Electric Motorcycle Using BLDC Motor and LiFePO4 Battery,†MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering, vol. 6, no. 3, pp. 281–292, Oct. 2024, doi: 10.46574/motivection.v6i3.339.
  14. V. Tymofiiv, P. Korba, S. Al-Rabeei, and J. Horkay, “Life Cycle Assessment of Energy Sources for Electric and Hydrogen Vehicles in Europe,†TEM Journal, pp. 2659–2666, Nov. 2024, doi: 10.18421/TEM134-03.
  15. L. Liu, W. Song, and Y. Liu, “Leveraging digital capabilities toward a circular economy: Reinforcing sustainable supply chain management with Industry 4.0 technologies,†Computers & Industrial Engineering, vol. 178, p. 109113, Apr. 2023, doi: 10.1016/j.cie.2023.109113.
  16. D. Yuvenda et al., “Combustion and Emission Characteristics of CNG-Diesel Dual Fuel Engine with Variation of Air Fuel Ratio,†Automotive Experiences, vol. 5, no. 3, pp. 507–527, Dec. 2022, doi: 10.31603/ae.7807.
  17. S. Barakat, A. I. Osman, E. Tag-Eldin, A. A. Telba, H. M. Abdel Mageed, and M. M. Samy, “Achieving green mobility: Multi-objective optimization for sustainable electric vehicle charging,†Energy Strategy Reviews, vol. 53, p. 101351, May 2024, doi: 10.1016/j.esr.2024.101351.
  18. M. Bilal Ali, A. Altamimi, S. Ali Abbas Kazmi, Z. A. Khan, and S. Alyami, “Techno-economic-environmental optimization of on-grid hybrid renewable energy-electric vehicle charging stations in BTS infrastructure,†Energy Conversion and Management: X, vol. 23, p. 100644, Jul. 2024, doi: 10.1016/j.ecmx.2024.100644.
  19. G. Prochatzki et al., “A critical review of the current state of circular economy in the automotive sector,†Journal of Cleaner Production, vol. 425, p. 138787, Nov. 2023, doi: 10.1016/j.jclepro.2023.138787.
  20. P. Barman et al., “Renewable energy integration with electric vehicle technology: A review of the existing smart charging approaches,†Renewable and Sustainable Energy Reviews, vol. 183, p. 113518, Sep. 2023, doi: 10.1016/j.rser.2023.113518.
  21. S. LaMonaca and L. Ryan, “The state of play in electric vehicle charging services – A review of infrastructure provision, players, and policies,†Renewable and Sustainable Energy Reviews, vol. 154, p. 111733, Feb. 2022, doi: 10.1016/j.rser.2021.111733.
  22. A. Perez and J. J. Garcia-Rendon, “Integration of non-conventional renewable energy and spot price of electricity: A counterfactual analysis for Colombia,†Renewable Energy, vol. 167, pp. 146–161, Apr. 2021, doi: 10.1016/j.renene.2020.11.067.
  23. A. Cheng et al., “Changes in low-carbon transportation efficiency of Chinese roads after considering the impact of new energy vehicles,†Transport Policy, vol. 159, pp. 28–43, Dec. 2024, doi: 10.1016/j.tranpol.2024.09.020.
  24. A. R. Singh et al., “Electric vehicle charging technologies, infrastructure expansion, grid integration strategies, and their role in promoting sustainable e-mobility,†Alexandria Engineering Journal, vol. 105, pp. 300–330, Oct. 2024, doi: 10.1016/j.aej.2024.06.093.
  25. R. P. Putra et al., “Design and Crash Test on a Two-Passenger City Car Frame using Finite Element Method,†Automotive Experiences, vol. 7, no. 2, pp. 270–283, Sep. 2024, doi: 10.31603/ae.11306.
  26. A. Cañadilla, G. Rodríguez, A. Romero, M. A. Caminero, and O. J. Dura, “Sustainable production of copper components using concentrated solar energy in material extrusion additive manufacturing (MEX-CSE),†Sustainable Materials and Technologies, vol. 39, p. e00799, Apr. 2024, doi: 10.1016/j.susmat.2023.e00799.
  27. A. Dresch, D. P. Lacerda, and J. A. V. Antunes, “Systematic Literature Review,†in Design Science Research, Cham: Springer International Publishing, 2015, pp. 129–158. doi: 10.1007/978-3-319-07374-3_7.
  28. S. Asar, S. Jalalpour, F. Ayoubi, M. R. Rahmani, and M. Rezaeian, “PRISMA; Preferred Reporting Items for Systematic Reviews and Meta-Analyses,†Journal of Rafsanjan University of Medical Sciences, vol. 15, no. 1, pp. 68–80, 2016.
  29. W. Wagino, H. Maksum, W. Purwanto, K. Krismadinata, S. Suhendar, and R. D. Koto, “Exploring the Full Potential of Collaborative Learning and E-Learning Environments in Universities: A Systematic Review,†TEM Journal, pp. 1772–1785, Aug. 2023, doi: 10.18421/TEM123-60.
  30. Y. I. Alzoubi and A. Mishra, “Green blockchain – A move towards sustainability,†Journal of Cleaner Production, vol. 430, p. 139541, Dec. 2023, doi: 10.1016/j.jclepro.2023.139541.
  31. C. M. Vivek, P. Ramkumar, P. K. Srividhya, and M. Sivasubramanian, “Recent strategies and trends in implanting of renewable energy sources for sustainability – A review,†Materials Today: Proceedings, vol. 46, pp. 8204–8208, 2021, doi: 10.1016/j.matpr.2021.03.208.
  32. A. Dutta, D. Park, G. S. Uddin, K. Kanjilal, and S. Ghosh, “Do dirty and clean energy investments react to infectious disease-induced uncertainty?,†Technological Forecasting and Social Change, vol. 205, p. 123515, Aug. 2024, doi: 10.1016/j.techfore.2024.123515.
  33. H. Wu, Z. Feng, T. Sun, R. Li, and H. Zhao, “Efficiency, sustainability, and resilience a trifecta for a green economic recovery through natural resource markets,†Resources Policy, vol. 88, p. 104435, Jan. 2024, doi: 10.1016/j.resourpol.2023.104435.
  34. J. Ramesh, M. Mohan Ram, and Y. S. Varadarajan, “Barrier mitigation strategies to the deployment of renewable and energy-efficient technologies (REET) in micro and small manufacturing clusters,†Materials Today: Proceedings, vol. 52, pp. 1622–1632, 2022, doi: 10.1016/j.matpr.2021.11.273.
  35. M. Shahbaz, A. Siddiqui, M. Siddiqui, Z. Jiao, and P. Kautish, “Exploring the growth of sustainable energy Technologies: A review,†Sustainable Energy Technologies and Assessments, vol. 57, p. 103157, Jun. 2023, doi: 10.1016/j.seta.2023.103157.
  36. R. Shyam Narain, “Recent advancements and challenges in green material technology: Preparing today for nourishing tomorrow,†Materials Today: Proceedings, Mar. 2023, doi: 10.1016/j.matpr.2023.02.218.
  37. H. M. Valladares Montemayor and R. H. Chanda, “Automotive industry’s circularity applications and industry 4.0,†Environmental Challenges, vol. 12, p. 100725, Aug. 2023, doi: 10.1016/j.envc.2023.100725.
  38. T. M. M. Abdellatief et al., “Novel variants conceptional technology to produce eco-friendly sustainable high octane-gasoline biofuel based on renewable gasoline component,†Fuel, vol. 366, p. 131400, Jun. 2024, doi: 10.1016/j.fuel.2024.131400.
  39. J.-H. Chang et al., “Green energy breakthroughs: Harnessing nano-catalysts and enzymatic catalysts for bioenergy generation,†Industrial Crops and Products, vol. 215, p. 118527, Sep. 2024, doi: 10.1016/j.indcrop.2024.118527.
  40. N. Daimary et al., “Musa acuminata peel: A bioresource for bio-oil and by-product utilization as a sustainable source of renewable green catalyst for biodiesel production,†Renewable Energy, vol. 187, pp. 450–462, Mar. 2022, doi: 10.1016/j.renene.2022.01.054.
  41. X. Yu, N. S. Sandhu, Z. Yang, and M. Zheng, “Suitability of energy sources for automotive application – A review,†Applied Energy, vol. 271, p. 115169, Aug. 2020, doi: 10.1016/j.apenergy.2020.115169.
  42. D. Esmaeili Aliabadi et al., “Future renewable energy targets in the EU: Impacts on the German transport,†Transportation Research Part D: Transport and Environment, vol. 124, p. 103963, Nov. 2023, doi: 10.1016/j.trd.2023.103963.
  43. J. R. Zhu, Y. Jin, W. Zhu, D.-K. Lee, and N. Bohlooli, “RETRACTED: Multi-objective planning of micro-grid system considering renewable energy and hydrogen storage systems with demand response,†International Journal of Hydrogen Energy, vol. 48, no. 41, pp. 15626–15645, May 2023, doi: 10.1016/j.ijhydene.2022.12.279.
  44. H. L. Oliveira et al., “Replacing oxygen evolution reaction in water splitting process by electrochemical energy-efficient production of high-added value chemicals with co-generation of green hydrogen,†Electrochimica Acta, vol. 499, p. 144692, Sep. 2024, doi: 10.1016/j.electacta.2024.144692.
  45. C. Li et al., “Assessing the prospect of deploying green methanol vehicles in China from energy, environmental and economic perspectives,†Energy, vol. 263, p. 125967, Jan. 2023, doi: 10.1016/j.energy.2022.125967.
  46. G. Loreti, A. L. Facci, and S. Ubertini, “Combining renewable sources towards negative carbon emission hydrogen,†International Journal of Hydrogen Energy, vol. 48, no. 54, pp. 20875–20888, Jun. 2023, doi: 10.1016/j.ijhydene.2023.03.177.
  47. K. Singh et al., “India’s renewable energy research and policies to phase down coal: Success after Paris agreement and possibilities post-Glasgow Climate Pact,†Biomass and Bioenergy, vol. 177, p. 106944, Oct. 2023, doi: 10.1016/j.biombioe.2023.106944.
  48. T. Rasheed et al., “Valorisation and emerging perspective of biomass based waste-to-energy technologies and their socio-environmental impact: A review,†Journal of Environmental Management, vol. 287, p. 112257, Jun. 2021, doi: 10.1016/j.jenvman.2021.112257.
  49. A. Yadav, A. K. Pandey, M. Samykano, T. Kareri, and V. V. Tyagi, “Wheat husk derived microparticle infused organic phase change material for efficient heat transfer and sustainable thermal energy storage,†Journal of Energy Storage, vol. 86, p. 111204, May 2024, doi: 10.1016/j.est.2024.111204.
  50. M. F. Roslan et al., “Techno-economic impact analysis for renewable energy-based hydrogen storage integrated grid electric vehicle charging stations in different potential locations of Malaysia,†Energy Strategy Reviews, vol. 54, p. 101478, Jul. 2024, doi: 10.1016/j.esr.2024.101478.
  51. G. Rani and D. K. Saini, “Need of Integrated Regional Planning Approach for the Decentralisation and Optimisation of Renewable Energy Based Electric Vehicle Infrastructure: A Comprehensive Visualisation,†Sustainability, vol. 15, no. 18, p. 13315, Sep. 2023, doi: 10.3390/su151813315.
  52. M. T. Rana, M. Numan, M. Yousif, T. Hussain, A. Z. Khan, and X. Zhao, “Enhancing sustainability in electric mobility: Exploring blockchain applications for secure EV charging and energy management,†Computers and Electrical Engineering, vol. 119, p. 109503, Oct. 2024, doi: 10.1016/j.compeleceng.2024.109503.

Most read articles by the same author(s)

1 2 3 > >>