Mechanical Engineering for Society and Industry

Optimal design of stator slot with semi-closed type to maximize magnetic flux connection and reduce iron leakage in high-speed spindle drives

Tue, 02 Apr 2024 00:00:00 +0000

A novel approach was devised to optimize the stator slot semi-closed type in order improve the magnetic flux connection and minimize iron leakage in high-speed spindle drives. The concept was executed through a combination of response surface approach including the technique of finite element analysis. The primary objective of this investigation would be to provide an engineering approach which improves the functionality of stator criteria, including the stator slot geometry, coil turn per slot, and wire size. The purpose is to achieve higher flux connection and minimize iron leakage. This study presents an enhanced analytical approach that incorporates the analysis of stator flux connection, finite element calculation of flux connection, and iron leakage analysis of stator variables. The results are analyzed through the utilization of finite element computation, and their accuracy is verified through experimental measurements. The findings suggest the ideal design yields increased magnetic flux connection and reduced iron leakage in comparison to the industrial layout. The precision provided by the suggested model is confirmed through the comparison of the simulation and experimental information. In general, the percentage of errors is estimated to be around 7%.

A Comprehensive exploration of jatropha curcas biodiesel production as a viable alternative feedstock in the fuel industry – Performance evaluation and feasibility analysis

Tue, 02 Apr 2024 10:09:09 +0000

Jatropha Curcas stands out as a promising plant-based feedstock, offering a non-edible oil that holds great potential as an alternative fuel to traditional diesel. Notably, Jatropha oil boasts favourable fuel properties, including a higher oil content compared to other alternatives. This attribute makes it an attractive candidate for biodiesel production. Importantly, as a non-edible oilseed feedstock, Jatropha Curcas helps mitigate concerns related to food prices and the ongoing food versus fuel debate, offering a sustainable solution to the growing energy demands. Furthermore, the plant exhibits impressive yields, with the potential to produce up to 40% oil weight per seed. This high yield not only enhances the economic viability of Jatropha-based biodiesel but also underscores its efficiency as a feedstock. The discussion extends beyond mere fuel properties, encompassing a comprehensive comparative review that delves into engine performance and emission characteristics associated with Jatropha Curcas. The novelty of this paper lies in its exploration of the crude oil aspects of Jatropha curcas, shedding light on an essential facet often overlooked. By presenting a thorough analysis of fuel properties, engine performance, and emission characteristics, the paper contributes valuable insights to the discourse on sustainable energy solutions. Moreover, it goes beyond technical aspects and provides perspectives on the current economic status, offering a holistic view of the potential impact of Jatropha Curcas in the broader context of renewable energy and economic development.

The Square cup deep drawing: Technology transfer from experts to increase production in small and medium enterprise (SME) groups

Sun, 07 Apr 2024 09:12:56 +0000

The deep drawing is a complex steel forming method involving blank dimensions, dimension/height ratio (D/H ratio), and clearance between die and punch (D/P allowance). Failure to identify proper blank dimensions and D/H ratio can lead to production defects such as tears, while failure to recognize the correct clearance can cause wrinkles. This article discusses technology dissemination to Small and medium-sized enterprises (SMEs) for the deep drawing process in producing R-ornament components #3D40x40, considering these crucial parameters. R-ornament #3D40x40 was manufactured using SPCC-SD material with a thickness of 0.65 mm. The Participatory Action Research (PAR) method was employed to collaboratively optimize blank dimensions, D/H ratio, and dies/punch (D/P) allowance with partners. The optimization of blank dimensions successfully eliminated the need for the trimming process, resulting in reduced investment costs in dies and die setup by IDR 15 million and 2.16 million, respectively. Identifying a D/H ratio of 1.32 successfully eliminated tear defects and determining a D/P allowance of 0.87 mm on each side eradicated wrinkle defects in the product. This article contributes to Goal 9 of the Sustainable Development Goals (SDGs), specifically focusing on the Small and Medium-sized Enterprises (SMEs) sector.

Heat transfer performance of Al2O3-TiO2-SiO2 ternary nanofluids in plain tube with wire coil inserts

Anwar Ilmar Ramadhan, Efrizon Umar, Wan Hamzah Azmi, Alvika Meta Sari — Sat, 27 Apr 2024 11:38:40 +0000

The ternary nanofluids are considered due to their advantages in overcoming the stability drawback of mono and binary nanofluids. This study aims to heat transfer performance of Al₂O₃-TiO₂-SiO₂ ternary nanofluids in plain tube with wire coil under experimental. The ternary nanofluids were formulated using the composition ratio of 20:16:64 by volume in various volume concentrations ranging from 0.5 to 3.0%. Thermal conductivity and dynamic viscosity of ternary nanofluids were measured with KD2 Pro Thermal Properties Analyzer and Brookfield LVDV III Rheometer. Experimental forced convection heat transfer was carried out using a fabricated setup for Reynolds numbers from 2,300 to 12,000 at bulk temperature of 70 °C in plain tubes with wire coil inserts (0.83 ≤ P/D ≤ 2.50). Experimental results are highest thermal conductivity enhancement of 24.8% was obtained for ternary nanofluids at 3.0% volume concentration. The 3.0% volume concentration also shows the highest viscosity at all temperatures. The maximum heat transfer improvement for ternary nanofluids in a plain tube with wire coil (P/D-0.83), was attained by 3.0% volume concentration of up to 199.23%. The average TPF of the wire coil increases compared to the plain tube and improves further with volume concentrations in the range of 2.39 to 2.84.