Mechanical Engineering for Society and Industry

Articles

Effect of friction reducing devices on wellbore formation

Rini Setiati , Samuel Melvern L P Samosir , Muhammad Taufiq Fathaddin , Priagung Rakhmanto , Oknovia Susanti , Widia Yanti

Abstract

Friction is one of the unavoidable factors during drilling. If not properly managed, it can significantly reduce the rate of penetration (ROP), especially in horizontal wells. This research aims to examine the effectiveness of the Friction Reduction Tool (FRT) in managing friction without causing damage to the formation. The FRT is designed to reduce friction between the drill string and the wellbore by minimizing contact. However, its performance is often influenced by two main factors: formation characteristics and drilling parameters. This study analyzes Well X-4, which was drilled without FRT, and Well X-5, which was drilled with FRT from a depth of 2837 m (MD). The analysis focuses on the tool’s impact on stick-slip issues, ROP, and mechanical specific energy (MSE). The results indicate that the use of FRT reduced stick-slip levels and MSE, enabling the drill bit to penetrate the formation more easily. Additionally, activating the FRT from the start increased the penetration rate by 18% compared to drilling without it. These findings suggest that the FRT effectively enhances the drilling rate while preserving the formation integrity.

Keywords

Friction Reduction Tool;; Stick-Slip;; Rate of Penetration; Mechanical Specific Energy

References

  1. [1] A. Zakuan, A. Junaida, B. Subroto, H. Hermawan, A. Fatakh, and A. Halim, “Stick Slip Mitigation Plan to Improve Drilling,” in SPE Asia Pacific Oil and Gas Conference and Exhibition, SPE, Sep. 2011. doi: 10.2118/141988-MS.
  2. [2] P. Silva et al., “Case Study: Innovative Applications of Friction Reduction Tools to Solve Drilling Problems in Tough Environment Multilateral Wells,” in Gas and Oil Technology Showcase and Conference, SPE, May 2024. doi: 10.2118/219241-MS.
  3. [3] R. Gee, C. Hanley, R. Hussain, L. Canuel, and J. Martinez, “Axial Oscillation Tools vs. Lateral Vibration Tools for Friction Reduction – What’s the Best Way to Shake the Pipe?,” in SPE/IADC Drilling Conference and Exhibition, SPE, Mar. 2015. doi: 10.2118/173024-MS.
  4. [4] J. Fu, Z. Ren, J. Bai, F. Qin, and B. Li, “The friction-reducing principle and application of the drill string with a hydro-oscillator,” Journal of Petroleum Science and Engineering, vol. 165, pp. 453–461, Jun. 2018, doi: 10.1016/j.petrol.2018.01.076.
  5. [5] L. Augusto Horta Nogueira and R. Silva Capaz, “Biofuels in Brazil: Evolution, achievements and perspectives on food security,” Global Food Security, vol. 2, no. 2, pp. 117–125, 2013, doi: 10.1016/j.gfs.2013.04.001.
  6. [6] E. W. Robnett, J. A. Hood, G. Heisig, and J. D. Macpherson, “Analysis of the Stick-Slip Phenomenon Using Downhole Drillstring Rotation Data,” in SPE/IADC Drilling Conference, SPE, Mar. 1999. doi: 10.2118/52821-MS.
  7. [7] K. Bai, H. Fan, H. Zhang, F. Zhou, and X. Tao, “Real Time Torque and Drag Analysis by Combining of Physical Model and Machine Learning Method,” in Proceedings of the 10th Unconventional Resources Technology Conference, Tulsa, OK, USA: American Association of Petroleum Geologists, 2022. doi: 10.15530/urtec-2022-3723045.
  8. [8] E. Akutsu et al., “Faster ROP in Hard Chalk: Proving a New Hypothesis for Drilling Dynamics,” in SPE/IADC Drilling Conference and Exhibition, SPE, Mar. 2015. doi: 10.2118/173068-MS.
  9. [9] B. Saldivar, I. Boussaada, H. Mounier, S. Mondié, and S. I. Niculescu, “An Overview on the Modeling of Oilwell Drilling Vibrations,” IFAC Proceedings Volumes, vol. 47, no. 3, pp. 5169–5174, 2014, doi: 10.3182/20140824-6-ZA-1003.00478.
  10. [10] G. Ramakrishnan, “Quenching of Self-Excited Vibrations in Multi Degree-of-Freedom Systems: Application to Stick-Slip Mitigation in Drilling,” in SPE/IADC International Drilling Conference and Exhibition, SPE, Mar. 2019. doi: 10.2118/194115-MS.
  11. [11] J. R. Bailey, G. S. Payette, and L. Wang, “Improved Methods to Understand and Mitigate Stick-Slip Torsional Vibrations,” in IADC/SPE Drilling Conference and Exhibition, SPE, Mar. 2018. doi: 10.2118/189673-MS.
  12. [12] Y. Li, X. Xu, X. Wu, Y. Zhou, and J. Pan, “Development and Application of Friction and Torque Reduction Tools for Extended Reach Well,” in Proceedings of the International Field Exploration and Development Conference 2023, 2024, pp. 771–779. doi: 10.1007/978-981-97-0256-5_64.
  13. [13] L. Tang, S. Zhang, X. Zhang, L. Ma, and B. Pu, “A review of axial vibration tool development and application for friction-reduction in extended reach wells,” Journal of Petroleum Science and Engineering, vol. 199, p. 108348, Apr. 2021, doi: 10.1016/j.petrol.2021.108348.
  14. [14] National Oilwell Varco, Agitator TM Systems Handbook. 2016.
  15. [15] R. Baker, A Primer Of Oilwell Drilling. 2001.
  16. [16] W. Liu, F. Yang, X. Zhu, and X. Chen, “Stick-slip vibration behaviors of BHA and its control method in highly-deviated wells,” Alexandria Engineering Journal, vol. 61, no. 12, pp. 9757–9767, Dec. 2022, doi: 10.1016/j.aej.2022.01.039.
  17. [17] F. Dupriest et al., “Standardization of Mechanical Specific Energy Equations and Nomenclature,” in IADC/SPE International Drilling Conference and Exhibition, SPE, Mar. 2022. doi: 10.2118/208777-MS.
  18. [18] U. J. F. Aarsnes and R. J. Shor, “Stick-slip and Torsional Friction Factors in Inclined Wellbores,” MATEC Web of Conferences, vol. 148, p. 16002, Feb. 2018, doi: 10.1051/matecconf/201814816002.
  19. [19] B. C. Purnomo and N. Widodo, “Torque and Power Characteristics of Single Piston LPG-Fueled Engines on Variations of Ignition Timing,” Automotive Experiences, vol. 2, no. 1, pp. 22–27, 2019, [Online]. Available: http://journal.ummgl.ac.id/index.php/AutomotiveExperiences/article/view/2632
  20. [20] X. Zhu et al., “New Analysis Theory and Method for Drag and Torque Based on Full-Hole System Dynamics in Highly Deviated Well,” Mathematical Problems in Engineering, vol. 2015, pp. 1–13, 2015, doi: 10.1155/2015/535830.
  21. [21] R. Mudhoffar, J. M. Lumbantobing, and P. Bayuartha, “Analysis of friction reduction system during drilling operation at high inclination well on field X,” Society of Petroleum Engineers - SPE/IATMI Asia Pacific Oil and Gas Conference and Exhibition 2019, APOG 2019, 2019, doi: 10.2118/196410-ms.
  22. [22] Y. Chen, C. He, X. Zhou, and H. Yu, “Analysis of factors affecting drilling friction and investigation of the friction reduction tool in horizontal wells in Sichuan,” Advances in Mechanical Engineering, vol. 11, no. 7, p. 168781401986296, Jul. 2019, doi: 10.1177/1687814019862963.
  23. [23] O. R. Adetunji, M. C. Ogbuokiri, O. U. Dairo, O. B. Olatunde, and I. K. Okediran, “The Effect of Excess Heat Utilization on the Production Cost of Cement,” Mechanical Engineering for Society and Industry, vol. 1, no. 2, pp. 104–114, 2021.
  24. [24] Y. Long, X. Wang, P. Wang, and F. Zhang, “A Method of Reducing Friction and Improving the Penetration Rate by Safely Vibrating the Drill-String at Surface,” Processes, vol. 11, no. 4, p. 1242, Apr. 2023, doi: 10.3390/pr11041242.
  25. [25] H. Yanxin, L. Liàng, L. Chāomǐn, and W. Bǎo, “Vibroscope,” CN205843915U, 2016 [Online]. Available: https://patents.google.com/patent/CN205843915U/en