Main Article Content
Abstract
Small Press Machine Line A in the Stamping & Tools Division of PT. Mekar Armada Jaya produces car and body parts as effectively as possible to increase productivity. However, the performance of the machine and the maintenance system that is carried out is not comprehensive on aspects of the Small Press Machine and takes a long time, causing high machine downtime, this affects the smooth running of the production process. Therefore, measuring effectiveness uses Method the Overall Equipment Effectiveness (OEE), Six Big Losses and Failure Mode Effect Analysis (FMEA). Research results for January 2021 – December 2022, namely the A1 Machine is 82%, the A2 Machine is 76% and the A3 Machine is 58%. The loss factor of the three machines is caused by Equipment Failure Loss (equipment damage loss). The results of the analysis using the FMEA method show that the failures that often occur in the three machines include the engine having an over stroke, the work method is due to the visual check method, and the engine has been repaired by an AIDA technician. So, it is suggested that in order to increase the effectiveness of the Small Press Line A machine, the Stamping & Tools Division should apply FMEA method to look for components or processes that have failed, whether humans, machines, work methods, or materials.
Keywords
Article Details
References
- Anastasya, A., & Yuamita, F. (2022). Pengendalian kualitas pada produksi air minum dalam kemasan botol 330 ml menggunakan metode Failure Mode Effect Analysis (FMEA) di PDAM Tirta Sembada. Jurnal Teknologi dan Manajemen Industri Terapan, 1(I), 15–21. https://doi.org/10.55826/TMIT.V1II.4.
- Cruz, M. C. C. da, Permana, I. I., Arvianto, A., Studi, P., Industri, T., Teknik, F., Diponegoro, U., Suminto, C., Amilia, F. R. C., Rochadi, M. T., Martono, Ekonomi, F., Sebelas, U., Surakarta, M., & Kreasindo, C. V. P. (2020). Analisis preventive dan corrective maintenance loading arm pada PT . Pertamina Tbbm Semarang. Wahana TEKNIK SIPIL, 19(8).
- https://ejournal3.undip.ac.id/index.php/ieoj/article/view/23056.
- Ghasemi, F., & Rahimi, J. (2023). Failure mode and Effect Analysis of personal fall arrest system under the intuitionistic fuzzy environment. Heliyon, 9(6), e16606. https://doi.org/10.1016-/j.heliyon.2023.e16606.
- Gusniar, I. N., & Choerullah, A. I. (2022). Analisis perawatan mesin injection molding FCS-HN 200SV dengan metode TPM di PT. XYZ. JITMI (Jurnal Ilmiah Teknik Dan Manajemen Industri), 4(2), 107–120. http://www.openjournal.unpam.ac.id/index.php/JITM/article/view/18412/9871.
- Jannah, R. M., Supriyadi, S., & Nalhadi, A. (2017). Analisis efektivitas pada mesin centrifugal dengan menggunakan metode Overall Equipment Effectiveness (OEE). Prosiding Seminar Nasional Riset Terapan| SENASSET.
- https://e-jurnal.lppmunsera.org/index.php/senasset/article/view/444.
- Nakajima S. (1988). Introduction to TPM: Total Productive Maintenance.pdf. Productivity Press, Cambridge. https://doi.org/http://www.plant-maintenance.com/articles/tpm_intro.shtml
- Saifuddin, J. A., Nugraha, I., & Winursito, Y. C. (2021). Production machine effectiveness analysis using Overall Equipment Effectiveness (OEE) and Root Cause Analysis. Nusantara Science and Technology Proceedings, 2021, 320–328. https://www.nstproceeding.com/index.php-/nuscientech/article/view/526.
- Schneider, H., & Stamatis, D. H. (1996). Failure Mode and Effect Analysis: FMEA from Theory to Execution. Technometrics, 38(1). https://doi.org/10.2307/1268911.
- Suhaeri, S. (2017). Analisa Pengendalian Kualitas Jumbo Roll Dengan Menggunakan Metode FTA (Fault Tree Analysis) dan FMEA (Failure Mode and Effect Analysis) di PT. Indah Kiat Pulp & Papaer, TBK. https://repository.unugha.ac.id/380/1/Analisa%20Pengendalian%20Kualitas-%20Produk%20Jumbo%20Roll.pdf.
- Susetyo, A. E. (2017). Analisis Overall Equipment Effectivenes (OEE) Untuk Menentukan Efektifitas Mesin Sonna Web. Science Tech: Jurnal Ilmu Pengetahuan Dan Teknologi, 3(2). https://doi.org/10.30738/jst.v3i2.1622.
- Triwardani, D. H., Rahman, A., & Tantrika, C. F. M. (2013). Analisis Overall Equipment Effectiveness (OEE) dalam meminimalisi Six Big Losses pada mesin produksi dual filters DD07. Jurnal Rekayasa Dan Manajemen Sistem Industri, 1(2). http://jrmsi.studentjournal.ub.ac.id-/index.php/jrmsi/article/view/44.
- Van De Ginste, L., Aghezzaf, E. H., & Cottyn, J. (2022). The role of equipment flexibility in Overall Equipment Effectiveness (OEE)-driven process improvement. Procedia CIRP, 107(March), 289–294. https://doi.org/10.1016/j.procir.2022.04.047.