The role of bio-based cutting fluids for sustainable manufacturing and machining processes: A holistic review
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Dec 26, 2023
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Abstract
Metal cutting fluids (MCFs) play a significant role in cooling and lubricating the cutting zones during various machining operations. The commercially available MCFs like mineral and petroleum oils cater to approximately 75% of the market needs. However, these MCFs harm the worker's health and environment. Therefore, sustainable and eco-friendly MCFs are gaining widespread acceptance in industries. This study critically analyses the recent improvements in metal cutting fluids in drilling, milling, and turning operations with the prospect of accomplishing green and sustainable manufacturing. Furthermore, this study highlights the role of bio-based cutting fluids in the manufacturing industry and the effect of non-bio-based coolants on the environment, and human health hazards are highlighted. In addition, this study analyses minimum quantity lubrication (MQL) techniques applied in various metal-removing operations. Finally, this review article recommends that bio-based cutting fluids combined with MQL techniques can achieve the sustainability goals of the manufacturing industry.
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References
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[13] M. Rakesh and S. Datta, “Effects of cutting speed on chip characteristics and tool wear mechanisms during dry machining of Inconel 718 using uncoated WC tool,” Arabian Journal for Science and Engineering, vol. 44, pp. 7423–7440, 2019, doi: 10.1007/s13369-019-03785-y.
[14] C. Moganapriya, R. Rajasekar, T. Mohanraj, V. K. Gobinath, P. S. Kumar, and C. Poongodi, “Dry machining performance studies on TiAlSiN coated inserts in turning of AISI 420 martensitic stainless steel and multi-criteria decision making using Taguchi-DEAR approach,” Silicon, pp. 1–14, 2021, doi: 10.1007/s12633-021-01202-4.
[15] S. Jozić, I. Dumanić, and D. Bajić, “Experimental analysis and optimization of the controllable parameters in turning of en aw-2011 alloy; dry machining and alternative cooling techniques,” Facta Universitatis, Series: Mechanical Engineering, vol. 18, no. 1, pp. 13–29, 2020, doi: 10.22190/FUME191024009J.
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[19] S. Kalpakjian and S. R. Schmid, Manufacturing Engineering and Technology, 6th ed. California, USA: Prentice Hall, 2010.
[20] L. Tang et al., “Biological stability of water-based cutting fluids: progress and application,” Chinese Journal of Mechanical Engineering, vol. 35, pp. 1–24, 2022, doi: 10.1186/s10033-021-00667-z.
[21] J. M. Vieira, A. R. Machado, and E. O. Ezugwu, “Performance of cutting fluids during face milling of steels,” Journal of Materials Processing Technology, vol. 116, no. 2–3, pp. 244–251, 2001, doi: 10.1016/S0924-0136(01)01010-X.
[22] S. Zahoor, W. Abdul-Kader, and K. Ishfaq, “Sustainability assessment of cutting fluids for flooded approach through a comparative surface integrity evaluation of IN718,” The International Journal of Advanced Manufacturing Technology, vol. 111, pp. 383–395, 2020, doi: 10.1007/s00170-020-06130-y.
[23] R. Kumar, A. K. Sahoo, P. C. Mishra, and R. K. Das, “Performance of near dry hard machining through pressurised air water mixture spray impingement cooling environment,” International Journal of Automotive and Mechanical Engineering, vol. 16, no. 1, pp. 6108–6133, 2019, doi: 10.15282/ijame.16.1.2019.3.0465.
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[26] K. K. Gajrani, D. Ram, and M. R. Sankar, “Biodegradation and hard machining performance comparison of eco-friendly cutting fluid and mineral oil using flood cooling and minimum quantity cutting fluid techniques,” Journal of Cleaner Production, vol. 165, pp. 1420–1435, 2017, doi: 10.1016/j.jclepro.2017.07.217.
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