Performance and emission of a spark-ignition engine using gasoline-plastic pyrolysis oil blends

Main Article Content

Sunaryo Sunaryo
https://orcid.org/0000-0002-7168-6981
Suyitno Suyitno
https://orcid.org/0000-0003-1786-0798
Zainal Arifin
https://orcid.org/0000-0002-2091-5828
Muji Setiyo
https://orcid.org/0000-0002-6582-5340

Abstract

In response to the problem of plastic waste, this study investigates the conversion of PET waste plastics into Pyrolysis Plastic Oil (PPO) as an environmentally sustainable alternative energy source, aiming to tackle the pressing issue of plastic waste accumulation. Accordingly, the research comprehensively evaluates the physicochemical properties of PPO, examines its impact on engine performance, and determines the optimal concentrations for blending with gasoline. The investigation uncovers the potential of PPO through precise material preparation involving PET plastic waste pyrolysis, employing meticulous testing and analysis for comprehensive insights. Engine testing, conducted on a 125 cc, 4-stroke motorized vehicle, scrutinizes power, torque, and exhaust emissions under various PPO and gasoline blends. The findings reveal distinctive relationships between PPO ratios and engine behavior, emphasizing the need for nuanced fuel blending. The examination extends to fuel consumption and specific fuel consumption (SFC) testing, highlighting PPO's superior SFC. Exhaust emission testing demonstrates reduced emissions with heightened PPO concentration, showcasing its positive environmental impact. The results contribute valuable insights into PPO's viability as an alternative fuel source and its potential role in mitigating plastic waste. A comparative analysis with existing literature enriches our understanding of the field, emphasizing the need for careful consideration in fuel formulation. While PPO may not achieve performance parity with conventional gasoline, its environmental benefits and efficient waste utilization underscore its significance for a sustainable future. Further research is encouraged to optimize PPO properties and blending ratios, paving the way for an eco-friendlier energy landscape.

Downloads

Download data is not yet available.

Article Details

Section
Articles

References

[1] R. Kumar, M. K. Mishra, S. K. Singh, and A. Kumar, “Experimental evaluation of waste plastic oil and its blends on a single cylinder diesel engine,” Journal of mechanical science and technology, vol. 30, pp. 4781–4789, 2016, doi: 10.1007/s12206-016-0950-7.
[2] M. N. Siddiqui and H. H. Redhwi, “Pyrolysis of mixed plastics for the recovery of useful products,” Fuel Processing Technology, vol. 90, no. 4, pp. 545–552, Apr. 2009, doi: 10.1016/j.fuproc.2009.01.003.
[3] S. H. Pangestika, K. Saptaji, A. A. N. P. Redi, A. B. D. Nandiyanto, S. D. Liman, and F. Triawan, “Utilization of plastic waste to improve properties of road material: A review,” Mechanical Engineering for Society and Industry, vol. 3, no. 3, pp. 119–135, 2023, doi: 10.31603/mesi.10133.
[4] S. D. A. Sharuddin, F. Abnisa, W. M. A. W. Daud, and M. K. Aroua, “A review on pyrolysis of plastic wastes,” Energy conversion and management, vol. 115, pp. 308–326, 2016, doi: https://doi.org/10.1016/j.enconman.2016.02.037.
[5] R. K. Singh and B. Ruj, “Time and temperature depended fuel gas generation from pyrolysis of real world municipal plastic waste,” Fuel, vol. 174, pp. 164–171, Jun. 2016, doi: 10.1016/j.fuel.2016.01.049.
[6] P. A. Owusu, N. Banadda, A. Zziwa, J. Seay, and N. Kiggundu, “Reverse engineering of plastic waste into useful fuel products,” Journal of Analytical and Applied Pyrolysis, vol. 130, pp. 285–293, Mar. 2018, doi: 10.1016/j.jaap.2017.12.020.
[7] S. M. B. Respati, H. Purwanto, I. Fakhrudin, and P. Prayitno, “Tensile Strength and Density Evaluation of Composites from Waste Cotton Fabrics and High-Density Polyethylene (HDPE): Contributions to the Composite Industry and a Cleaner Environment,” Mechanical Engineering for Society and Industry, vol. 1, no. 1, pp. 41–47, 2021, doi: 10.31603/mesi.5252.
[8] I. Kalargaris, G. Tian, and S. Gu, “Combustion, performance and emission analysis of a DI diesel engine using plastic pyrolysis oil,” Fuel Processing Technology, vol. 157, pp. 108–115, Mar. 2017, doi: 10.1016/j.fuproc.2016.11.016.
[9] K. Miteva, S. Aleksovski, and G. Bogoeva-Gaceva, “Catalytic pyrolysis of waste plastic into liquid fuel,” Zastita materijala, vol. 57, no. 4, pp. 600–604, 2016, doi: 10.5937/ZasMat1604600M.
[10] M. G. Kibria, N. I. Masuk, R. Safayet, H. Q. Nguyen, and M. Mourshed, “Plastic Waste: Challenges and Opportunities to Mitigate Pollution and Effective Management,” International Journal of Environmental Research, vol. 17, no. 1, p. 20, Feb. 2023, doi: 10.1007/s41742-023-00507-z.
[11] A. S. Nugroho, Rahmad, M. Chamim, and F. N. Hidayah, “Plastic waste as an alternative energy,” in Proceedings of the 4th International Conference on Engineering, Technology, and Industrial Application (ICETIA) 2017, 2018, p. 060010, doi: 10.1063/1.5043022.
[12] T. T. Sharobem, “Tertiary Recycling of Waste Plastics: An Assessment of Pyrolysis by Microwave Radiation,” Columbia University, 2010.
[13] A. G. M. B. Mustayen, M. G. Rasul, X. Wang, M. A. Hazrat, M. Negnevitsky, and M. I. Jahirul, “Impact of waste-plastic-derived diesel on the performance and emission characteristics of a diesel engine under low load conditions,” Energy Conversion and Management, vol. 283, p. 116936, May 2023, doi: 10.1016/j.enconman.2023.116936.
[14] S. Sunaryo, S. Sutoyo, S. Suyitno, Z. Arifin, T. Kivevele, and A. I. Petrov, “Characteristics of briquettes from plastic pyrolysis by-products,” Mechanical Engineering for Society and Industry, vol. 3, no. 2, pp. 57–65, Jun. 2023, doi: 10.31603/mesi.9114.
[15] R. Miandad, M. A. Barakat, A. S. Aburiazaiza, M. Rehan, I. M. I. Ismail, and A. S. Nizami, “Effect of plastic waste types on pyrolysis liquid oil,” International Biodeterioration & Biodegradation, vol. 119, pp. 239–252, Apr. 2017, doi: 10.1016/j.ibiod.2016.09.017.
[16] U. Amjad et al., “Diesel and gasoline like fuel production with minimum styrene content from catalytic pyrolysis of polystyrene,” Environmental Progress & Sustainable Energy, vol. 40, no. 2, Mar. 2021, doi: 10.1002/ep.13493.
[17] C. Kassargy, S. Awad, G. Burnens, K. Kahine, and M. Tazerout, “Experimental study of catalytic pyrolysis of polyethylene and polypropylene over USY zeolite and separation to gasoline and diesel-like fuels,” Journal of Analytical and Applied Pyrolysis, vol. 127, pp. 31–37, Sep. 2017, doi: 10.1016/j.jaap.2017.09.005.
[18] P. Kasar, D. K. Sharma, and M. Ahmaruzzaman, “Thermal and catalytic decomposition of waste plastics and its co-processing with petroleum residue through pyrolysis process,” Journal of Cleaner Production, vol. 265, p. 121639, Aug. 2020, doi: 10.1016/j.jclepro.2020.121639.
[19] B. Kunwar, H. N. Cheng, S. R. Chandrashekaran, and B. K. Sharma, “Plastics to fuel: a review,” Renewable and Sustainable Energy Reviews, vol. 54, pp. 421–428, Feb. 2016, doi: 10.1016/j.rser.2015.10.015.
[20] A. Ishihara, D. Kawaraya, T. Sonthisawate, H. Nasu, and T. Hashimoto, “Preparation and characterization of zeolite-containing silica-aluminas with three layered micro-meso-meso-structure and their reactivity for catalytic cracking of soybean oil using Curie point pyrolyzer,” Fuel Processing Technology, vol. 161, pp. 8–16, Jun. 2017, doi: 10.1016/j.fuproc.2017.03.002.
[21] I. Kalargaris, G. Tian, and S. Gu, “Experimental evaluation of a diesel engine fuelled by pyrolysis oils produced from low-density polyethylene and ethylene–vinyl acetate plastics,” Fuel Processing Technology, vol. 161, pp. 125–131, Jun. 2017, doi: 10.1016/j.fuproc.2017.03.014.
[22] A. López, I. de Marco, B. M. Caballero, M. F. Laresgoiti, and A. Adrados, “Influence of time and temperature on pyrolysis of plastic wastes in a semi-batch reactor,” Chemical Engineering Journal, vol. 173, no. 1, pp. 62–71, Sep. 2011, doi: 10.1016/j.cej.2011.07.037.
[23] A. Lopez-Urionabarrenechea, I. de Marco, B. M. Caballero, M. F. Laresgoiti, and A. Adrados, “Upgrading of chlorinated oils coming from pyrolysis of plastic waste,” Fuel Processing Technology, vol. 137, pp. 229–239, Sep. 2015, doi: 10.1016/j.fuproc.2015.04.015.
[24] P. Das and P. Tiwari, “The effect of slow pyrolysis on the conversion of packaging waste plastics (PE and PP) into fuel,” Waste Management, vol. 79, pp. 615–624, Sep. 2018, doi: 10.1016/j.wasman.2018.08.021.
[25] G. K. Parku, F.-X. Collard, and J. F. Görgens, “Pyrolysis of waste polypropylene plastics for energy recovery: Influence of heating rate and vacuum conditions on composition of fuel product,” Fuel Processing Technology, vol. 209, p. 106522, 2020, doi: https://doi.org/10.1016/j.fuproc.2020.106522.
[26] Y. Chen et al., “Emissions of automobiles fueled with alternative fuels based on engine technology: A review,” Journal of Traffic and Transportation Engineering (English Edition), vol. 5, no. 4, pp. 318–334, Aug. 2018, doi: 10.1016/j.jtte.2018.05.001.
[27] A. M. Pourkhesalian, A. H. Shamekhi, and F. Salimi, “Alternative fuel and gasoline in an SI engine: A comparative study of performance and emissions characteristics,” Fuel, vol. 89, no. 5, pp. 1056–1063, May 2010, doi: 10.1016/J.FUEL.2009.11.025.
[28] V. K. Kareddula and R. K. Puli, “Influence of plastic oil with ethanol gasoline blending on multi cylinder spark ignition engine,” Alexandria Engineering Journal, vol. 57, no. 4, pp. 2585–2589, Dec. 2018, doi: 10.1016/j.aej.2017.07.015.
[29] Suyatno, H. Riupassa, S. Marianingsih, and H. Y. Nanlohy, “Characteristics of SI engine fueled with BE50-Isooctane blends with different ignition timings,” Heliyon, vol. 9, no. 1, p. e12922, Jan. 2023, doi: 10.1016/J.HELIYON.2023.E12922.
[30] A. Verma, A. Raghuvansi, M. . Quraishi, J. V. Tirkey, and C. Verma, “Engine Fuel Production from Waste plastic Pyrolysis (WPO) and Performance Evaluation in a CI engine with Diesel Blend,” Journal of Materials and Environmental Sciences, vol. 9, no. 6, pp. 1712–1721, 2018, doi: 10.26872/jmes.2018.9.6.191.
[31] V. Sinha, M. R. Patel, and J. V. Patel, “Pet Waste Management by Chemical Recycling: A Review,” Journal of Polymers and the Environment, vol. 18, no. 1, pp. 8–25, Mar. 2010, doi: 10.1007/s10924-008-0106-7.
[32] A. K. Agarwal, “Biofuels (alcohols and biodiesel) applications as fuels for internal combustion engines,” Progress in energy and combustion science, vol. 33, no. 3, pp. 233–271, 2007, doi: 10.1016/j.pecs.2006.08.003.
[33] A. I. Osman, C. Farrell, A. H. Al-Muhtaseb, A. S. Al-Fatesh, J. Harrison, and D. W. Rooney, “Pyrolysis kinetic modelling of abundant plastic waste (PET) and in-situ emission monitoring,” Environmental Sciences Europe, vol. 32, no. 1, p. 112, Dec. 2020, doi: 10.1186/s12302-020-00390-x.
[34] R. Prurapark, K. Owjaraen, B. Saengphrom, I. Limthongtip, and N. Tongam, “Effect of Temperature on Pyrolysis Oil Using High-Density Polyethylene and Polyethylene Terephthalate Sources From Mobile Pyrolysis Plant,” Frontiers in Energy Research, vol. 8, Nov. 2020, doi: 10.3389/fenrg.2020.541535.
[35] S. Maithomklang, K. Wathakit, E. Sukjit, B. Sawatmongkhon, and J. Srisertpol, “Utilizing Waste Plastic Bottle-Based Pyrolysis Oil as an Alternative Fuel,” ACS Omega, vol. 7, no. 24, pp. 20542–20555, Jun. 2022, doi: 10.1021/acsomega.1c07345.
[36] S. Kumar, A. K. Panda, and R. K. Singh, “A review on tertiary recycling of high-density polyethylene to fuel,” Resources, Conservation and Recycling, vol. 55, no. 11, pp. 893–910, 2011, doi: 10.1016/j.resconrec.2011.05.005.
[37] M. Koç, Y. Sekmen, T. Topgül, and H. S. Yücesu, “The effects of ethanol–unleaded gasoline blends on engine performance and exhaust emissions in a spark-ignition engine,” Renewable Energy, vol. 34, no. 10, pp. 2101–2106, Oct. 2009, doi: 10.1016/j.renene.2009.01.018.
[38] H. Venkatesan, S. Sivamani, K. Bhutoria, and H. H. Vora, “Experimental study on combustion and performance characteristics in a DI CI engine fuelled with blends of waste plastic oil,” Alexandria Engineering Journal, vol. 57, no. 4, pp. 2257–2263, Dec. 2018, doi: 10.1016/j.aej.2017.09.001.
[39] A. H. Sebayang et al., “Prediction of engine performance and emissions with Manihot glaziovii bioethanol − Gasoline blended using extreme learning machine,” Fuel, vol. 210, pp. 914–921, Dec. 2017, doi: 10.1016/j.fuel.2017.08.102.
[40] H. Y. Nanlohy et al., “Performance and Emissions Analysis of BE85-Gasoline Blends on Spark Ignition Engine,” Automotive Experiences, vol. 5, no. 1, pp. 40–48, Nov. 2021, doi: 10.31603/ae.6116.
[41] J. Janek, P. R. Schreiner, and M. A. Suhm, “Understanding dispersion interactions in molecular chemistry,” Physical Chemistry Chemical Physics, vol. 23, no. 15, pp. 8960–8961, 2021, doi: 10.1039/D0CP90285C.
[42] Q. Lu, F. Neese, and G. Bistoni, “London dispersion effects in the coordination and activation of alkanes in σ-complexes: a local energy decomposition study,” Physical Chemistry Chemical Physics, vol. 21, no. 22, pp. 11569–11577, 2019, doi: 10.1039/C9CP01309A.
[43] M. Schneider, R. Kalkofen, and K. Kulbaba, “Sustainable Solvents for Polychloroprene-Based Contact Adhesives,” adhesion ADHESIVES + SEALANTS, vol. 20, no. 2, pp. 18–21, May 2023, doi: 10.1007/s35784-023-0915-z.
[44] N. A. Seifert et al., “The interplay of hydrogen bonding and dispersion in phenol dimer and trimer: structures from broadband rotational spectroscopy,” Physical Chemistry Chemical Physics, vol. 15, no. 27, p. 11468, 2013, doi: 10.1039/c3cp51725j.
[45] K. Xu, F. Zhang, X. Zhang, Q. Hu, H. Wu, and S. Guo, “Molecular insights into hydrogen bonds in polyurethane/hindered phenol hybrids: evolution and relationship with damping properties,” J. Mater. Chem. A, vol. 2, no. 22, pp. 8545–8556, 2014, doi: 10.1039/C4TA00476K.
[46] D. K. Ratnasari, M. A. Nahil, and P. T. Williams, “Catalytic pyrolysis of waste plastics using staged catalysis for production of gasoline range hydrocarbon oils,” Journal of Analytical and Applied Pyrolysis, vol. 124, pp. 631–637, Mar. 2017, doi: 10.1016/j.jaap.2016.12.027.
[47] G. Shibata, R. Kawaguchi, S. Yoshida, and H. Ogawa, “Molecular Structure of Hydrocarbons and Auto-Ignition Characteristics of HCCI Engines,” SAE International Journal of Fuels and Lubricants, vol. 7, no. 3, pp. 2014-32–0003, Nov. 2014, doi: 10.4271/2014-32-0003.
[48] C. Cleetus, S. Thomas, and S. Varghese, “Synthesis of Petroleum-Based Fuel from Waste Plastics and Performance Analysis in a CI Engine,” Journal of Energy, vol. 2013, pp. 1–10, 2013, doi: 10.1155/2013/608797.
[49] A. Elfasakhany, “Investigations on the effects of ethanol–methanol–gasoline blends in a spark-ignition engine: Performance and emissions analysis,” Engineering Science and Technology, an International Journal, vol. 18, no. 4, pp. 713–719, 2015, doi: https://doi.org/10.1016/j.jestch.2015.05.003.
[50] Y. Li, Z. Ning, C. F. Lee, J. Yan, and T. H. Lee, “Effect of acetone-butanol-ethanol (ABE)–gasoline blends on regulated and unregulated emissions in spark-ignition engine,” Energy, vol. 168, pp. 1157–1167, Feb. 2019, doi: 10.1016/j.energy.2018.12.022.